Tag LCD

3D Television to Drive OLED Display Production?

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From the tone of the SID 2010 keynote from Sang-Soo Kim, VP of Samsung Mobile Display, the company is betting the public’s interest in 3D television will help create a market for bold and beautiful OLED displays*.

In the talk, Kim contrasted the 3D capabilities of active-matrix OLED (AMOLED) displays with those of LCDs, in particular playing up the fact that the “fast response” time of AMOLEDs is “a great benefit for 3D TV applications.”

I have mixed feelings about OLED displays and 3D being so closely tied together. While it’d be great to finally have affordable OLED screens–a technology that has been promised for years– I’m less than enthusiastic about the industry’s push for 3D.

I’ve tried 3D and don’t like it; something about it just doesn’t jive with my visual system, but that’s my personal issue. My objective concern in tying OLED displaysto 3D is that both  products and markets are untested. If 3D TVs don’t take off, what happens to the promise of OLED displays?

Even without the nose-punch gimmicks of 1950’s 3D films and with the advances in optics technology, there’s still reason to suspect that the 3D novelty will wear off, especially considering it makes some people physically ill.

From a Reuter’s story:

And while new digital 3D technology has made the experience more comfortable for many, for some people with eye problems, a prolonged 3D session may result in an aching head, they said.

“There are a lot of people walking around with very minor eye problems, for example a minor muscle imbalance, which under normal circumstances, the brain deals with naturally,” said Dr Michael Rosenberg, an ophthalmology professor at Northwestern University Feinberg School of Medicine in Chicago.

He said in a 3D movie, these people are confronted with an entirely new sensory experience.

“That translates into greater mental effort, making it easier to get a headache,” Rosenberg said in a telephone interview.

Regardless of the success of commercial 3D displays, Samsung has still made meaningful plans for AMOLED production. It has announced a $2.2 billion investment for a generation 5.5 fabrication facility, the type of plant that deposits OLEDs on pieces of glass big enough to make multiple laptop- and television-sized displays. According to Kim, the new facility will start mass production in 2011.

But to truly drive down the price of OLED displays and make them mainstream, manufacturers must produce a higher yield, which requires making more displays on larger pieces of glass. This will only come with generation 8 and 10 factories, and these are still years and billions of dollars of investment away. Samsung’s Kim is optimistic, though, and proclaimed, to the excitement of many attendees at SID2010, that AMOLEDs would be “mainstream technology for premium televisions by 2015.” I just hope forecast holds, with or without the success of 3D.

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*Some background on OLEDs: Organic light-emitting diodes were discovered in 1987, and first commercialized ten years later. They can be used to make ultrathin displays that are extraordinarily bright with whiter whites and darker darks than other types of screens. In an OLED display, each pixel emits its own light, as opposed to an LCD screen in which a backlight shines through some twenty layers of optics and filters to produce light.

The problem with OLEDs is their manufacturing. There have been some technical challenges in scaling up OLED displays to the size that makes it cost effective to invest billions of dollars in their production. Because of this, OLEDs are only used in mobile phones and slightly bigger form factors like this expensive  11-inch Sony display.

Reporter’s Notebook: The Hunt for the Perfect Screen

(Updated 12:08 p.m. January 8, 2010 to include quantum dots as an upcoming display technology)

My survey of display tech, “The Hunt for the Perfect Screen,” was posted at Gizmodo a couple of weeks ago. It was a fun piece to write because it helped me see how much I’ve actually learned about screens like holographic systems, energy-efficient LCDs, bright and beautiful OLEDs, and lightweight plastic displays and their manufacturing. Most of it is fairly mind-blowing stuff. And it reminds me why I’m happy to be a technology reporter–I get to spend my time looking at the future.

The hardest part of writing the piece, unsurprisingly, was pruning the prose. There are a lot of specific technologies that I left out for the sake of flow and length. Below is a short list of topics that didn’t make it into the article.

I plan to expand on some of these omitted topics in the future.

And now for a reporting outtake. Below is an anecdote on how a company I mentioned in the Giz article got its name.

  • On the naming of Phicot: The company that’s trying to commercialize HP’s plastic electronics manufacturing process is called Phicot. When I asked Carl Taussig of HP what Phicot means, he told that one of the researchers has a son who, when he was an infant, would pick up objects and call them all the same word, something that sounded like “phicot.” A toy truck? Phicot. A book? Phicot. A piece of food? Phicot. The parents started to worry about the child’s intelligence, says Taussig. But when the boy grew up and was able to enunciate better, they learned that he was simply saying, “Look what I’ve got.” Which is also something you might say to people if you have a display manufactured by the company. Cute.

    How Quantum Dots Will Make LCDs Better

    Quantum dots are tiny nanocrystals that emit pure, bright light. For decades they’ve mainly been lab curiosities, but now QD Vision, an MIT spinoff, is using quantum dots to improve the color and efficiency of liquid-crystal displays.

    I caught up with Seth Coe Sullivan, co-founder and CTO of QD Vision, at the Printed Electronics 2009 conference last week in San Jose. We talked about quantum dots in lighting (click here for the Q&A) and in LCDs. Below is an edited Q&A with Sullivan about quantum dots for LCD backlighting.

    Kate Greene: Quantum dots will be in lighting products early next year. What’s next?

    Seth Coe Sullivan: In 2011, we’ll be launching a display product. It’s still a quantum light optic, but it’ll be augmenting LED light in the backlight of displays. We’re basically doing spectral engineering, designing the spectrum of a light source to be perfect for the application. With solid-state lighting, we are focusing on the human eye’s perception of white. With displays we’re focused on creating red, green, and blue, but in particular red and green color channels in LCD to give a high color gamut, high power efficiency, while again reducing cost because we’re saving manufacturers LEDs.

    KG: So where does the optic fit in an LCD?

    SCS: If you look at an LCD today, you’ll see that they typically use white LEDs as a backlight. It’s a blue chip with yellow phosphor. So what happens is you get this nice broad yellow peak that fills out the spectrum and make it look roughly white. Then what you’re doing is putting it through a color filter because you want separate red and green channels. There’s a little red light in the yellow phosphor, and there’s a little bit of green light in yellow phosphor, so what LCD manufacturers are doing is using really spectrally broad color filters to let as much light through as possible. It hurts color quality, or color gamut in this case.

    KG: So quantum dots replace filters?

    SCS: No, they’re still going to use filters, we’re just going to take out the yellow phosphor, which is adding very little value but solving a need, and adding red and green quantum dots. It’s still going to be white light, but it’s going to tri-chromatic white that’s optimized for filters to maximize the throughput through the filters, as opposed to bi-chromatic light that’s getting chopped into tri-chromatic by the filters.

    KG: So if you did spectral analysis of your laptop backlight, it’d look blue and yellow?

    SCS: Before the color filters, yeah.

    KG: And then after the color filters it’s red, green, and blue?

    SCS: Yeah. You’re taking this broad band and chopping it into pieces, and it’s extremely lossy. The white LEDs don’t put the photons where LCD really need it.

    KG: How does this get integrated into manufacturing of an LCD.

    SCS: Right now LCD makers buy white LEDs, integrate them into light bars, which is a bunch of LEDs on a strip, and those are coupled to the edge of a light guide plate which spreads the light. What we do is sell a quantum light optic that goes between the blue LEDs now and the light guide plate. So blue light gets converted into tri-chromatic white light and then gets couple into the light guide.

    KG: They just have to buy blue LEDs instead of white LEDs with phosphor?

    SCS: Yes. We aren’t selling the integrated LED. We’ll sell the optic.

    KG: What sort of improvements can using a quantum light optic give to an LCD?

    SCS: There’s a potential of 30 to 40 percent increase in power efficiency. Color gamut goes from about 80 percent of the standard gamut to over 100 percent. So all of a sudden your TV is as good as your CRT [cathode ray tube] was 10 years ago in terms of color. And there’s manufacturing cost savings to LCD makers, which is a big deal. Those guys operate at such thin margins, even giving them a few points is doubling their profitability potentially.

    KG: Which LCD companies are you working with?

    SCS: I can’t give any particular names, but we’re working with three of the five major LCD companies.

    KG: It’s a clever to improve displays like this without  re-engineer the entire device.

    SCS: The display industry is completely motivated by cost, so it’s got to be really simple. What’s so compelling for us is that the materials we’re developing in solid state lighting—the packaging, the technology, the manufacturing processes—are going to be identical. For a small company chewing off very big markets—and both lighting and displays are $100 billion markets—it’s important that there’s a lot of synergy in terms of processes, materials, and manufacturing.

    KG: Lighting and displays both use quantum dots that are activated by light, not electric current. What about full quantum-dot displays that are powered by electricity?

    SCS: They’ll largely be on the military side for the Department of Defense, where they’re willing to perhaps pay a little more to solve a critical life-saving need. We’ll do that as opposed to competing right up against LCD. The OLED [organic light-emitting diode] guys are learning just how hard that is. How many decades have they been going at it? They’ve got a compelling technology, but cost, manufacturing scale, and building fabs it’s hard to compete with LCD.

    This is the second of two Q&As with Sullivan about QD Vision products. The first Q&A focused on improving lighting with quantum dots. For my story in Technology Review about quantum dots for LCDs, go here.

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